Yamaha 5 hp outboard manual

Remove propeller shaft from bearing carrier. Lift reverse gear, thrust bearing and thrust washer from bearing carrier. Replace thrust bearing and thrust washer if rusted or damaged. Replace reverse gear if gear teeth or clutch teeth on reverse gear are rounded or chipped. If reverse gear must be replaced, pinion gear and sliding clutch should be inspected or damage.

If reverse gear radial bearing is rusted or does not roll freely, replace bearing. If the bearing needs to be replaced remove it using Slide Hammer A1. If bearing is rusted or does not roll freely, replace bearing. Discard oil seals. Remove propeller shaft seals if not removed with bearing in Step 9 and bearing carrier O-ring.

Apply constant pressure to cam follower in order to prevent it and internal components from ejecting out of the propeller shaft during removal of the cross pin from the clutch. Remove components from propeller shaft. Replace cam follower if worn or pitted. Replace sliding clutch if jaws are rounded or chipped. Rounded jaws indicate one or more of the following:.

Replace propeller shaft if any of the following exist:. Prop shaft trueness should be measured with a dial indicator with prop shaft on V-blocks. Hold drive shaft using Drive Shaft Holding Tool; remove and discard pinion nut.

Remove drive shaft, pinion gear, pinion bearing and forward gear. Replace pinion gear if it is chipped or worn. Replace pinion bearing and race if either are rusted, pitted or damaged; or if bearing does not roll freely.

Starting for Yamaha 5 HP 2 stroke Marine Outboard Charging System for Yamaha 5 HP 2 stroke Marine Outboard Emissions for Yamaha 5 HP 2 stroke Marine Outboard Engine Exhaust for Yamaha 5 HP 2 stroke Marine Outboard Engine Lubrication for Yamaha 5 HP 2 stroke Marine Outboard Clutch for Yamaha 5 HP 2 stroke Marine Outboard Cooling for Yamaha 5 HP 2 stroke Marine Outboard Engine Systems for Yamaha 5 HP 2 stroke Marine Outboard Heated Systems for Yamaha 5 HP 2 stroke Marine Outboard Horn for Yamaha 5 HP 2 stroke Marine Outboard Ignition Control for Yamaha 5 HP 2 stroke Marine Outboard Instrument Cluster for Yamaha 5 HP 2 stroke Marine Outboard Lamps for Yamaha 5 HP 2 stroke Marine Outboard Power Systems for Yamaha 5 HP 2 stroke Marine Outboard Restraints for Yamaha 5 HP 2 stroke Marine Outboard Speed Control for Yamaha 5 HP 2 stroke Marine Outboard Transmission for Yamaha 5 HP 2 stroke Marine Outboard Exhaust System for Yamaha 5 HP 2 stroke Marine Outboard Body Structure for Yamaha 5 HP 2 stroke Marine Outboard Seats for Yamaha 5 HP 2 stroke Marine Outboard Security and Locks for Yamaha 5 HP 2 stroke Marine Outboard Exterior Trim for Yamaha 5 HP 2 stroke Marine Outboard Interior Trim for Yamaha 5 HP 2 stroke Marine Outboard Frame for Yamaha 5 HP 2 stroke Marine Outboard Bumpers for Yamaha 5 HP 2 stroke Marine Outboard Fuel System for Yamaha 5 HP 2 stroke Marine Outboard Steering for Yamaha 5 HP 2 stroke Marine Outboard Transmission and Transfer Case for Yamaha 5 HP 2 stroke Marine Outboard Tires for Yamaha 5 HP 2 stroke Marine Outboard Wheels for Yamaha 5 HP 2 stroke Marine Outboard Emissions Control for Yamaha 5 HP 2 stroke Marine Outboard Engine Removal for Yamaha 5 HP 2 stroke Marine Outboard Engine Installation for Yamaha 5 HP 2 stroke Marine Outboard Final Drive for Yamaha 5 HP 2 stroke Marine Outboard Electrical System for Yamaha 5 HP 2 stroke Marine Outboard Air cleaner temperature control check for Yamaha 5 HP 2 stroke Marine Outboard Auxiliary drivebelt check for Yamaha 5 HP 2 stroke Marine Outboard Battery electrolyte level check for Yamaha 5 HP 2 stroke Marine Outboard Battery terminal check for Yamaha 5 HP 2 stroke Marine Outboard Brake hydraulic fluid renewal for Yamaha 5 HP 2 stroke Marine Outboard Brake hydraulic system seal and hose renewal for Yamaha 5 HP 2 stroke Marine Outboard Brake pipe and hose check for Yamaha 5 HP 2 stroke Marine Outboard Choke adjustment check for Yamaha 5 HP 2 stroke Marine Outboard Contact breaker point renewal and distributor lubrication for Yamaha 5 HP 2 stroke Marine Outboard Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website.

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